Sectors
Advanced Facilities
Sub Sectors
Advanced Manufacturing
Services
Digital and Advanced Technologies
Location
Gujarat, India
An operating refinery process unit required an accurate and reliable digital representation to support ongoing operations and future modifications. Tata Consulting Engineers developed a high‑fidelity 3D digital facility model by capturing actual site conditions across both above‑ground and underground assets. The project created a single, dependable digital reference for improved asset understanding and lifecycle decision‑making.
TCE’s Scope
Tata Consulting Engineers delivered end‑to‑end services using advanced 3D laser‑scanning technology and AVEVA E3D software. The scope included laser scanning of the process unit using explosion‑proof scanners, development of an intelligent 3D model for all above‑ground facilities, and modelling of underground systems based on available drawings. The assignment also covered the generation of Smart P&IDs using the Hexagon SPPID tool, along with the extraction of key 2D deliverables, including general arrangement drawings and isometrics. Dynamic 3D walk‑throughs were enabled to support design reviews and operational planning.
Impact
The completed 3D digital facility model now serves as a single source of truth for the unit, supporting maintenance, operations, revamps and de‑bottlenecking activities. Improved visualisation and virtual reviews have enhanced planning accuracy, strengthened safety outcomes, and reduced uncertainty during future interventions. The project delivered a future‑ready digital asset that adds long‑term value to an operating industrial facility.
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