India’s First Integrated Rice and Biomass Based Bioethanol Refinery
India’s First Integrated Rice and Biomass Based Bioethanol Refinery

Sectors

Hydrocarbons & Chemicals

Services

Design & Engineering, Project Management and Safety

Engineering India’s First Integrated Bioethanol Refinery

Tata Consulting Engineers (TCE) played a key role in the successful commissioning of India’s first integrated rice- and biomass-based bioethanol refinery in Odisha. This pioneering project combines both first-generation (1G) and second-generation (2G) bioethanol production within a single facility, marking a significant step forward in India’s sustainable energy landscape.

Project Scope

TCE served as the Owner’s Engineer and Project Consultant (OEPC), providing end-to-end engineering and project management consultancy services. The scope covered conceptual design, detailed engineering, procurement services, construction-phase support, and commissioning assistance.

The integrated plant has been designed to produce 100 kilolitres of ethanol per day, with feedstock sourced from broken rice grains for the 1G section and agricultural residues such as paddy and wheat straw for the upcoming 2G section.

Engineering Highlights

  • Designed and optimised process configurations for the integration of 1G and 2G technologies.
  • Engineered utilities, offsites, and infrastructure facilities to support both process streams efficiently.
  • Provided coordinated design across civil, mechanical, electrical, instrumentation, and process disciplines.
  • Enabled seamless interface between advanced process licensors and equipment suppliers to ensure reliability and performance.
  • Supported construction management and pre-commissioning activities, ensuring safe and timely delivery.

Innovation and Sustainability

The project is a landmark in India’s bioenergy innovation journey, enabling ethanol production from both food-grade and agricultural waste feedstocks within a single facility. TCE’s integrated design approach ensures:

  • Efficient feedstock utilisation through parallel 1G and 2G systems.
  • Reduced carbon footprint by utilising agricultural residues that would otherwise contribute to stubble burning and air pollution.
  • Enhanced operational flexibility with modular design and scalable process units.
  • Circular economy benefits through waste-to-value conversion and resource efficiency.

Impact

  • Environmental: Reduction in greenhouse gas emissions and air pollution through the Ethanol Blended Petrol (EBP) Programme.
  • Economic: Creation of new market opportunities for farmers and reduced dependence on imported crude oil.
  • Social: Promotion of rural income and employment through sustainable feedstock collection and supply chains.

Outcome

The integrated bioethanol refinery stands as a benchmark for future biofuel projects in India. By combining advanced engineering, sustainable design, and measurable community impact, TCE has reaffirmed its leadership in enabling India’s energy transition and supporting the nation’s renewable energy targets.

This project exemplifies TCE’s ability to deliver complex, first-of-its-kind facilities that integrate innovation, sustainability, and social value. Through its multidisciplinary expertise and engineering excellence, TCE continues to shape India’s clean and self-reliant energy future.